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The purpose of this paper is to investigate the design review technique for development of the zinc die casting component. Adaptive process design using computer simulation and optimization has recently garnered a great deal of attention and much progress has been made through research in this area. In this study, the adaptive flow simulation for the gate, runner, overflow has been done to the zinc die casting product which is used in development of automotive components. In order to develop the tooling design, the 3-dimensional modeling and computer simulation method have been applied to prove design compatibility of protype product. This investigation will guide to valuable aid for those who want to develope prototype tooling.